How to find defective components

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Here are examples on how to find defective components on your PCB1.3.


Problem: Battery does not charge.


Solution:


  1. Remove charging relay K3.
  2. Connect charger, ensure charger cable (-/GND) is connected to the side marked as '-' at the PCB P42 connector and charger cable (+) is connected to the side marked as '+' at the PCB P42 connector.
  3. Ensure the yellow station LED near charging relay is going ON.
  4. Using a multimeter (volt/DC) measure voltage directly at charger connector P42, ensure charger voltage at P42 is approx. 29V.
  5. Measure voltage between charger P42 GND and left and right side of the fuse EF1. It should again have approx. 29V.
  6. Disconnect charger.
  7. Insert charging relay K3.
  8. Connect charger again. Ensure the charging relay is going ON (makes a hearable 'click' noise).


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